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eZee - The New Standard

eZee - The New Standard eZee - The New Standard

A New Generation of Lead‑Free and Future‑Ready Brass Alloys

The eZee alloy family represents a new generation of lead‑free brass alloys that are powerful, cost‑effective and future‑oriented. They are ideal for demanding industrial applications, while retaining the well‑proven advantages of traditional brass materials.

Key Benefits at a Glance

  • Lead‑free and future‑ready: Leading regulatory requirements today
  • Industry‑proven: Engineered for demanding manufacturing processes
  • Optimized machinability: Magnesium ensures short, easily managed chips
  • Excellent workability: Ideal for turning, milling, drilling and more
  • Cost‑efficient: Combines traditional brass advantages with modern performance
  • Sustainable: Fully recyclable with established copper recycling systems

eZee materials offer a modern, safe and sustainable solution that paves the way to a lead‑free future in brass alloys

eZee Familie eZee Familie

Contact International

Diehl Metall
Diehl Brass Solutions
Andreas Malo
Global Lead Sales Manager - eZeebrass
Heinrich-Diehl-Straße 9
90552 Röthenbach a.d. Pegnitz
Germany
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Contact International

Diehl Metall
Diehl Brass Solutions
Dr. Volker Bräutigam
Head of Business Development
Heinrich-Diehl-Straße 9
90552 Röthenbach a.d. Pegnitz
Germany
Send email

eZeebrass

The New Standard

eZeebrass is a lead‑free standard brass alloy that meets current regulatory demands and excels in both machinability and processing performance. Its optimized composition produces short, automatically manageable chips, enabling economically efficient processes in industrial manufacturing.

Material and Properties

eZeebrass transfers the proven advantages of traditional brass grades such as CW614N and CW617N into the realm of modern, lead‑free alloys. The addition of magnesium forms brittle Cu₂Mg phases, providing a reliable chip‑breaking effect. At the same time, the microstructure remains familiar and dependable, comparable to standard brass alloys. This combination makes eZeebrass especially suitable for fully automated machining processes, where controlled chip form and uniform cutting behavior are critical.

More details: eZeebrass-Brochure.

Material Profile

Although eZeebrass is a newly developed lead‑free alloy, its mechanical property profile remains familiar. Strength and hardness are slightly higher than in CW614N/CW617N, yet they can still be adjusted through cold forming and heat treatment to suit specific applications. The lower density improves material efficiency and can reduce component weight without sacrificing performance.

eZee - The New Standard eZee - The New Standard
Typisches Gefüge aus α- und β-Mischkristall sowie homogen verteilte Cu2Mg-Ausscheidungen
  • Excellent Hot Forming Capability

    eZeebrass shows excellent hot forming behavior and is an ideal lead‑free substitute for CW617N. The β‑phase in the microstructure ensures very good die filling and crack‑free flash formation at moderate forming forces. Optimal forging temperatures are between 700 °C and 750 °C, and the alloy retains its superior machinability even after hot forming.

  • Zerspanbarkeit

    Durch einen neu entwickelten Mechanismus des Spanbruchs, liefert eZeebrass in Zerspanungs- und Verarbeitungsprozessen kurze und automatisiert handhabbare Späne ab. Hierdurch ermöglicht eZeebrass nicht nur ökologisch, sondern auch ökonomisch Ergebnisse der höchsten Güte.

eZeedzr

Lead‑Free Brass with High Dezincification Resistance

eZeedzr combines maximum dezincification resistance with excellent machinability and favorable forging properties. Like eZeebrass, it uses magnesium to create fine precipitates that act as effective chip breakers to simplify processing.

To achieve high dezincification resistance, the copper content has been raised to the level of proven alloys such as CW602N, and established inhibitors like phosphorus and arsenic enhance corrosion resistance according to ISO 6509.

  • Querschliff erfolgreicher Entzinkungtest ISO 6509 Querschliff erfolgreicher Entzinkungtest ISO 6509

    Corrosion and Component Resistance

    When the microstructure is properly adjusted, eZeedzr successfully passes the standardized dezincification test ISO 6509. With appropriate heat treatment, it also meets the stress corrosion cracking test ISO 6957, ensuring reliable performance in demanding applications.

Outstanding Forging Behavior

eZeedzr exhibits excellent forging properties from 700 °C onwards. Optimal microstructure is reached between 720 °C and 760 °C. To secure dezincification resistance after hot forming, a dedicated heat treatment is required, resulting in reliable and durable components.

eZeecrimp

Lead‑Free Brass for Conductive and Formable Components

eZeecrimp unites lead‑free composition, high electrical conductivity and excellent cold formability. A higher copper content compared to eZeebrass improves formability, while magnesium enhances machinability and retains electrical conductivity.

  • Stark gecrimptes Bauteil aus eZeecrimp ohne erkennbare Rissbildungssingen Stark gecrimptes Bauteil aus eZeecrimp ohne erkennbare Rissbildungssingen

    Electrical and Mechanical Properties

    The electrical conductivity of eZeecrimp matches that of standard brass alloys and exceeds the established benchmark of 22 % IACS for electronics and connector applications. This makes the alloy superior to many silicon‑alloyed brass materials in electrical and electronic applications. Even highly crimped components show no visible cracking, ensuring high process reliability and component durability.

  • Our Experts Are Here to Help

    Detailed mechanical, physical and thermal properties, along with corrosion resistance data for all three eZee alloys, are available in the brochure and individual data sheets at the top of the page or via the Downloads section. For questions on material selection, processing or application, our experts are available by phone or email.

    Contact the experts

    Read more

Ecological Aspects

Sustainable Brass Alloys with Excellent Energy Balance

The eZee alloy family conserves valuable resources as modern, fully recyclable copper alloys integrated into established copper recycling systems. Recycling copper not only saves raw materials but also substantial amounts of energy compared to primary metal production.

In contrast to primary metal production, energy‑intensive steps like ore mining, processing and long‑distance transportation are eliminated. Remelting scrap material requires only a fraction of the energy needed to extract metal from ore. This gives the eZee materials a superior energy balance and sustainability profile compared to many other metals and polymers.

Contributing to a Positive Environmental Footprint

Support sustainable circular economy practices by keeping eZee materials separated by alloy type throughout all recycling stages — from component removal to final material recovery. This actively contributes to resource conservation and improved environmental performance.

for the sake of the environment!